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boulter buderus manual

If you continue without changing your settings, we'll assume that you are happy to receive all cookies on the website. However, you can read our Cookie Policy here. Accept and Continue. Just click on the model or the Gas council number and the manual will download at the bottom of the page. After you have downloaded the manual double click on the download for the manual to open, if you want to save the download right click. We have 5 Buderus 500-28C manuals available for free PDF download: Installation And Maintenance Instructions Manual, User Manual, Assembly Instructions Manual. Your Buderus 500 should be working now.Remove the gas valve (item 2).Fit casing, see box 51.Remove the power supply plug of the pump, see box 92.Put the boiler into operation, see box 54, 55 or 51.Remove the mounting plate (item 2). Detach the glow ignitor (item 3).Check to see if the servomotor runs back again.Put the boiler into operation, see box 51, 54 or 55.Pull the main switch cable out of the nut (item 3).Have a bucket and a supply of dry cloths to hand.Loosen both screws (item 1).Remove the sight glass along with the seals. CAUTION ! The operating manual is part of the documentation that is delivered to the installation's operator. Subject to technical changes. Changes may be made following technical improvements. Updating of documentation If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Please contact us if you have any suggestions for improvements or corrections. 4 For your safety 1 For your safety Logamax plus GB162 condensing gas boilers are designed and built according to the latest technological advances and safety requirements. The design is specifically focused on ease of use. To ensure the safe, economical and environmentally friendly use of the heating system we urge you to read and observe the User's Instructions. 1.
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1 Hazard definitions A DANGER Indicates the presence of hazards that will cause severe personal injury, death or substantial property damage. A WARNING Indicates the presence of hazards that can cause severe personal injury, death or substantial property damage. A CAUTION Indicates presence of hazards that will or can cause minor personal injury or property damage. H CAUTION Risk of electric shock. Indicates presence of hazards due to electric shock. Designated use The boiler was designed for heating water for a central heating system and generating domestic hot water. The boiler can be installed either as a single system or as part of a multiple system (cascade system) with a maximum of 8 boilers connected together. 5 For your safety I 1.2 NOTICE Indicates special instructions on installation, operation or maintenance that are important but not related to personal injury or property damage. Safety instructions Make sure to observe these safety instructions. Immediately call a trained service technician to inspect and reset the boiler. 1.3 Quality of the heating system water Use only untreated tap water when filling or topping up the heating system. The use of unsuitable heating system water will lead to build-ups of sludge and corrosion, which can in turn result in the malfunctioning of the boiler and damage to the heat exchanger. DO NOT treat the water with products such as pH-adjusting substances (chemical additives) and antifreeze or water softeners. 8 Lighting Instructions 2 Lighting Instructions STOP. I NOTICE If your heating system consists of several boilers (cascade system), you have to carry out the settings on the control units of all individual boilers. Fig. 2 Opening the control panel. Push on the control panel to open it (fig. 2) and get access to the controller. 3.2 Switching ON and OFF. Make yourself familiar with the location of the emergency shutoff switch and the boiler loop circuit breaker. 3.3 Setting the DHW temperature value.
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Check the local code for the max. This reduces the number of burner starts and saves energy. As a result the water may be a bit cooler initially. ON 2 The temperature set on the BC10 is a fixed temperature that cannot be changed using a RC thermostat. This limitation does not apply to DHW preparation. 110 90 130 150 170 190 15 Operating the BC10 basic controller 0 Condition Explanation LED OFF No supply to heating system (only DHW heating operation). ON 1 With a AM10 or RC10 control, the water temperature will be at a equal or lesser value. Supply temperature never rises above the set temperature. LED Condition ON Burner active The water in the boiler is being heated. OFF Burner OFF Tabel 4 3.6 Explanation The water in the boiler has reached the required temperature or there is no heat request. The control unit will now take control. ? Slowly open the gas valve by pushing on the gas valve and turning it. The basic controller checks the current system status and the burner becomes operational as soon as there is a heat request. This procedure takes approx. 30 seconds. ? Adjust the settings on the control unit (see the Operating Instructions for the control unit). 4.2 Check the system pressure If the heating system has just been filled, the system pressure must initially be checked every day, for 1 week. Fill the heating system if the system pressure has dropped below 15 psi (1.0 bar) according to paragraph “Fill the heating system” on page 20. 4.3 Fill the heating system. Remove the lower casing from the pump group (fig. 4). Fig. 4 Removing the lower casing 20 Starting up the boiler. Unscrew the sealing cap (fig. 5). Fig. 5 Removing cap from drain cock 21 Starting up the boiler. Fill the heating system to a pressure of appx. 20 psi (1.5 bar). Read the pressure from the pressure gauge on the pump group or on the control panel of the BC10 (fig. 6).
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The pressure in the heating system, which is measured directly at the boiler, must be at least equal to the required pre-pressure of the expansion vessel plus 7 psi (0.5 bar). The minimum pressure must not be less than 15 psi (1.0 bar) (if the heating system is cold). The maximum pressure in the heating system must not exceed 50 psi (3.5 bar). I 20 30 10 psi 100 110 120 130 90 140 P22 90 110 130 150 170 190 1 Fig. 6 Reading the pressure gauge NOTICE It is very important that the heating system is now purged, since all air will collect at the highest point of the heating system when the system is slowly filled with water. 22 Starting up the boiler. Start at the first floor of the premises and then work your way up (fig. 7). The pressure loss in a heating system is caused by air bubbles escaping via fittings and (automatic) air vents. The oxygen contained in the fresh heating water will also escape from the heating water after some time and cause a pressure loss. Topping up once a year is normal. If it is necessary to top up more frequently, there might be a leak in the system or a defective expansion vessel. This must be remedied as soon as possible. 4.4 Fig. 7 Purging a radiator (example) Frost protection When switched on, the boiler has an integrated frost protection system. This means that no further frost protection facilities should be installed on the boiler. The heating system itself is not protected against frost. 23 Shutting down the boiler 5 Shutting down the boiler. The vent screw at the highest point of the heating system must then be open. 24 Operating and error messages 6 Operating and error messages In normal operating mode, the display shows the current heater water temperature. In this case: Operating phase: Boiler in heating mode. Normal operation 25 Operating and error messages 6.2 Manual Operation menu In manual mode, the heating system can be operated independent of a room controller (e. g. RC35). NOTICE ?
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Re-start manual operation after switching on the heating system, so that the system is permanently in operation (especially if there is a risk of freezing). I Manual Operation menu To activate manual operation: Press and hold the d button for more than 5 seconds. To end manually press and hold the d button for more than 2 seconds until the dot disappears. I NOTICE The modulation rate and the DHW mode should be set by a trained installer. You can adjust the setting of this parameter. Adjust as follows, or press e: Lower:Decrease the modulation rate with the c button. Higher: Increase the modulation rate with the d button. This is equal to the factory setting. Adjust as follows or or go to the next step: Lower: Decrease the time with the c button. The factory default setting is 5 minutes. CAUTION Do not set the post purge time to less than 5 minutes. Higher: Increase the time with the d button. Adjust as follows, or press e: DHW mode can be switched OFF or ON. This setting has priority over other DHW mode settings, such as those made on the room thermostat. After 5 seconds or after a power interruption the settings menu ends automatically. To end manually press the e button. Any adjustments that you have made have been confirmed. Tabel 7 Settings (continued) 30 Operating and error messages 6.4 Display codes The display shows the condition of the boiler with a code. The table below shows normal operation codes. Any display code with a dot in the bottom right-hand corner.The boiler cannot start-up more than once every 10 minutes. The gas valve is activated. Reset is only possible if there is a flashing error message. If the display then shows a normal operation message from tabel 8, this means that the fault has been remedied. If the fault recurs, you must repeat resetting two or three more times. If the fault cannot be reset: Write down the error message and contact your heating equipment service company.
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Make sure that the heating system is not damaged by frost (see the safety instructions in chapter “Shutting down the boiler” on page 24). 34 Notes 35 6720646148 0002 Bosch Thermotechnology Corporation 50 Wentworth Ave Londonderry, NH 03053 Tel: (603)-552-1100 Fax: (603)-421-2719 Toll Free: 1-800-BUDERUS www.buderus.net We are a non-profit group that run this service to share documents. We need your help to maintenance and improve this website. Buderus boilers are able to work in two systems: sealed and open. Nowadays sealed system boilers are commonly used, and open systems are usually boilers that were commissioned 5-10 years go. Therefore, a sealed system is used as an example of how you can check the water pressure. The special corrosion resistant aluminium-silicon alloy in Buderus condensing combi boilers substantially reduces the temperature of the flue gases, reduces the flue gas volume, and condenses the water vapour to ensure that the energy in flue gas is not expelled to the outdoor air. Buderus condensing. ENERGY STAR certified homes and apartments use significantly less energy than typical new homes and apartments while delivering better comfort, quality, and durability. They do not maintain kettle temperature when there is no demand. They will only reach the aquastat temp when there is a call for heat, and the temp of the water in the boiler has dropped below the differential. The G115WS has been redesigned and reengineered to extract and deliver more heat from every fuel dollar, and now has higher outputs at less cost per BTU. Acknowledged as the leader in high-efficiency, low emission hydronic heating, Buderus offers innovative design and quality manufacturing with. The format for the serial number depends on the product manufacture date. 1. About 62 of these are moulds, 13 are boiler parts, and 5 are gas water heaters. A wide variety of buderus options are available to you, such as free samples. Click on the manual to open it.
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Alternatively right click to save to a custom location. The manuals title will indicate if they are installation,user manual or other types of manuals or resources. Are you looking for a boiler expert in Connecticut for your HVAC project. If so, we can help. We pride ourselves in paying attention to detail and strive to provide the best possible maintenance on your buderus boiler project. Went down to see what is going on at the boiler and I simply stepped into the puddle of water. I tried to determine where is this leakage coming from and it looks like from the pipe in the back of the boiler. From last few days, the boiler is not working properly and the reason behind it is the fumes and black smokes, which are coming directly from the outlying ventilation hose whenever I turn on the boiler. Whatever your heating requirements, Buderus can offer you the right boiler. The modern design of Buderus boilers results from decades of experience, using the latest combustion and manufacturing technologies. Low o You may also need the sight glass gasket. The G115WS has been redesigned and reengineered to extract and deliver more heat from every fuel dollar, and now has higher outputs at less cost per BTU. As the water cycles though the radiators in the house, the radiators heat up and produce the heat that keeps your rooms warm. If you hear a lot of noise when your boiler runs, you have air trapped in your water lines. Especially because the statistics show that Buderus boiler faults occur mostly due to two reasons Especially because the statistics show that Buderus boiler faults occur mostly due to two reasons Do not use this item for any installation or repair of potable water applications. Our payment security system encrypts your information during transmission. We don’t share your credit card details with third-party sellers, and we don’t sell your information to others. Le coronavirus (Covid-19) sevit dans notre pays depuis plusieurs semaines.
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Pour votre sante et celles de nos employes, nous avons decide de reporter toutes les interventions non-urgentes (entre autres, les entretiens). Oil-Fired Boiler Models. Download (PDF 4.1 MB) Gas-Fired Boiler Models.Coming from an old, rust-bucket Weil-McLain that. View online or download Bosch Buderus SSB255 Installation And Service Manual, Control Operations Manual It is constructed of cast iron and designed to resist thermal shock and corrosion, and stainless steel burners provide lower emissions. Flueways of Buderus boilers are sealed gas tight with tongue and groove section design and elastic high temperature resistant sealing rope. This seal is fully pressed into the groove during And if you want to modernize your heating installation, it's the perfect time. Contact a buderus installer, it will talk with you the efficient and connected systems of our brand. It is therefore compact and suitable for any To help ensure your buderus boiler job is a smooth, and hassle-free process, we will. Logano GE434 Boiler pdf manual download. And by having access to our ebooks online or by storing it on your computer, you have convenient answers with Users Manual Buderus. To get started finding Users Manual Buderus, you are right to find our website which has a comprehensive collection of manuals listed. Our library is the biggest of these that have literally hundreds of thousands of different products represented. I get my most wanted eBook Many thanks If there is a survey it only takes 5 minutes, try any survey which works for you. Buderus 500, Buderus 600, Boulter Bonus, Boulter Economy Combi and Eco System Read and obey all the safety instructions and the operator’s instructions thanks to which you will be able to provide economical, safe and environmentally-friendly appliance usage. Buderus oil- and gas-fired boilers ware designed for the heating of central heating water and hot water to the taps.
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Remember that reducing the minimum clearances makes the boiler more difficult to access for safety and service purposes.The foundation where boiler will be standing needs to be level and flat. If you can smell gas then there is a risk of explosion. Avoid any source of sparks, don’t use any electrical switches, mobile phones, door bells etc. Keep away from any naked flames, don’t use lighters. Then you should close the mains gas, and that can be achieved by closing off the mains valve, immediately open all doors and windows. Warn all people being at the property and leave the building. Contact your gas supplier by using a phone minimum 100 m away from your property. If necessary, notify police or fire services. Leave the danger zone immediately when you hear gas streaming out Ventilation not good enough can lead to dangerous flue gas leaks. Make sure that the ventilation and exhaust air openings are not closed and not restricted. You should switch off the boiler immediately and call for help Make sure that the installation, fuel gas and oil connections, the initial start-up, the power connection, repair and maintenance work are carried out by licensed specialists Never store flammable materials or liquids next to heat generator Never use chlorinated cleaning agents or halogenated hydrocarbons (as, for example paints and adhesives, solvents or cleaning agents, contained in spray cans). Avoid atmospheres which are frequently very dusty. Never hang washing to dry in the boiler room Make sure that the boiler room is always free from frost. Have your system inspected, cleaned and maintained annually by a specialist. Annual service record should be entered into operating manual book provided with your boiler Water present in the heating system is the heat transferer.
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Depending on its purpose, water can be divided into different groups: heating water is the medium contained within your heating system, fill water is medium used for first system filling- before it is commissioned. The pre-treated water normally used for the system topping is called- make up water. It is very important that the water keeps high quality at all times. Any water contains substances like calcium hydrogen-carbonate which is influencing the heating system functioning. These additional substances often lead to corrosion, scaling or deposits. Annual check is required in order to verify if the water quality is good enough and if not make-up water needs to be added. Usage of proper water results in economical system usage as well as its energy efficiency and operational reliability. During the annual service your boiler will be cleaned, used parts will be replaced and the whole system will be refilled with make up water and air vented. You will also maintain the highest level of environmentally responsible combustion Detailed information about faults meaning can be found in the tables below. We recommend to use those tables for proper communication with Buderus customer service or boiler service engineer. Additionally any burner fault is indicated by a fault lamp on the burner. Remember not to damage the system through frequent activation of the reset button. The burner ignition transformer may get damaged once you press the reset button more than three times one after another when burner refuses to start. Don’t try to clear a fault more than three times in succession by using the reset button. Two display codes will also be shown. After the first display code is shown the second one should be called up by pushing the “Service“ button. On the BC10 basic controller level 4 can only be called up in the event of a fault code. Under normal operating conditions it is only possible to call up level 4 using the RC control device or a service tool.

In instances where the display code is a fault code, this fault code either flashes (locked fault code) in the display or it is shown permanently (blocking fault code). A boiler reset is only necessary with a locking fault code (flashing). The cause of the fault must be remedied first. The cause has to be remedied and the boiler resumes regular operation. In the event of a locking boiler fault code both the display value and the display code flash. If there are more than once display codes at the same time, the display codes will be shown in turn. And if one of these display codes is a locking display code, the blocking display codes shown will also flash. Fill and bleed the heating system. Open a thermostatic valve. Replace the primary circulation pump Fill and bleed the heating system. Open a thermostatic valve. Replace the primary circulation pump Replace the primary circulation pump. Replace the supply cord. Clean the circulation pump (inside). Connect the expansion tank to the return conduit. Clean the pressure sensor. Fill and bleed the heating system. Open a thermostatic valve. Replace the primary circulation pump Open a thermostatic valve. Replace the primary circulation pump Replace the tacho wire. Have the electrical system tested. Replace the supply cord. Replace if necessary Replace the tacho wire. Have the electrical system tested. Replace the supply cord. Have the electrical system tested. Replace the tacho wire. Have the electrical system tested. Deal with blockage. Take the second blower out of service. Replace the blower Fill and bleed the heating system. Open a thermostatic valve. Replace the primary circulation pump. Replace the supply and return sensor Fill and bleed the heating system. Open a thermostatic valve. Replace the primary circulation pump. Replace the cable loom or the affected part thereof.

Replace the safety sensor Replace the safety sensor Replace the supply and return sensor Replace the supply and return sensor Bleed the gas supply pipe. Replace the hot surface ignitor. Fit the correct gas orifice. Deal with blockage. Bleed the gas supply pipe.Replace the cable loom or the affected part thereof. Restore the contact. Restore the bridge on the terminal strip again Replace the cable loom or the affected part thereof. Replace the gas valve Replace the cable loom or the affected part thereof. Replace the UBA 3 Especially because the statistics show that Buderus boiler faults occur mostly due to two reasons Whenever there is a burner fault, the lamp located on the burner will flash. Control device and heating system fault finding is included in the section above. To remedy burner faults you should remove the burner hood, if the boiler has an integral burner. Next you should press the burner reset button as shown on the picture below Nowadays sealed system boilers are commonly used, and open systems are usually boilers that were commissioned 5-10 years go. Therefore, a sealed system is used as an example of how you can check the water pressure. Ensure that the red pressure gauge needle is set to the required operating pressure. Set the over-pressure to at least 1 bar. Check the heating system operating pressure. Top up with water. Bleed the heating system. Re-check the operating pressure. You should contact your installer or service engineer if you need to regularly re-fill the system as there may be a leakage in the system and leak testing should be performed, because pressure, control and safety equipment may be damaged through excessive pressure. Shut off the pressure expansion vessel from the system by closing the cap valve. Then verify the connections and pipework for leaks. After this the mixing valve should be opened as same as the shut-off valves- both on the primary side- hot water. At the end system should be re-filled with water.

Make-up water should be added into the heating circuit when the system pressure is not high enough. In most cases make-up water loses much of its volume in the first few days because of gases release. If you are a new system owner we would recommend to check your heating system water pressure first on a daily basis, and thereafter at increasing intervals. Otherwise system pressure should be checked pressure monthly, if the heating system still loses volume. Sometimes you can experience air pockets accumulation caused by re-filling and therefore the whole system should be air-vented through the radiators. The main idea of this technology is that the water that comes to the combustion chamber is first preheated and then mixing within the appliance. Thanks to this there is a sustainable temperature distribution and there is no condensate built int he combustion chamber. This way thermal stress is highly reduced. The minimal appliance operating temperature is always maintained- no need for a pump, n risk of its breaking. The minimum appliance operating temperatures are listed in the table below. Those temperatures should be reached within maximum 10 min period of time. This is can be kept by controlling flow comparing to temperature of the boiler. Flow rate can be reduced by modulating the boiler primary pumps, closing the valves on the mixed heating circuits. Normally it can be managed by the Buderus 4000 control panel, but that can also be achieved by simple BMS usage. In the most the cases the shunt pump circuit can be controlled normally by Buderus 4212 fitted with a ZM427 module or Buderus 4000 control. Slowly fill the boiler block. Bleed at the highest point of the system, until water flows out of the air vent valve. Then remove the water pipes and the the feed pipe. After this release and remove the anchor rods. Separate the leaking boiler by driving flat wedges or chisels into the leaking part. Remember that system may get damaged through over-pressure.

You need to make sure that no pressure, control or safety equipment is fitted. Slowly fill the boiler block. Bleed at the highest point of the system, until water flows out of the air vent valve. Hubs need to be cleaned before re-assembly.New nipples shouldbe used and and new packing cord. Your appliance should be compressed block again. The feed pipe and the anchor rods need to be re-fitted and at the end the leak test should be repeated If broken, replace it by (a new) spare ceramic fuse 5 amps, 250V fast blow (F5AH, 250V) Fit the casing Do not push or force the UBA 3 in place by hand! If broken, replace it with a (new) ceramic fuse 5 amps, 250V fast blow (F5AH, 250V) To clean your boiler properly you should first open the door by removing the two lateral hexagon bolts. Next you should remove the hot gas baffle plates from the hot gas flues. Now you should clean the hot gas baffle plates using one of the two cleaning brushes as shown on the picture below. The hot gas flues should be cleaned by rotating the round cleaning brush. Combustion chamber should however be cleaned with a flat brush. All loose combustion residues need to be removed from the combustion chamber, the flue outlet and the hot gas flues Verify position of the packing cord on the burner door. Hardened or damaged packing cord must be replaced! Tighten the hexagon bolts evenly to properly seal the burner door. While wet-cleaning you should follow the same steps in the same order as described for cleaning with brushes, but you need to pay attention to the cleaning agent functionality, in some instances you will need to cover the control device with plastic to prevent spray from entering the control device. The cleaning agent should be spayed evenly into the hot gas flues. The burner door should be closed the burner plug should be plugged and now you should start the heating system.Remember that you can damage the system through frequent activation of the reset button.

The burner ignition transformer may get damaged once you press the reset button more than three times in one after another if burner refuses to start. Don’t try to clear a fault more than three times in succession by using the reset button. Your boiler can be switched off simply by the fuel supply shut down at the main fuel shut-off valve, however it is always recommended to drain the system, mostly to protect your boiler, pipes and radiators from frost.The air vent valve should be opened at the highest system point. The system can freeze up if it is not in use, e.g. through a shut-down because of fault(s). It is advice to protect your system against frost damage, where temperatures below zero are expected This switches the boiler and all its components OFF (for example the burner) as shown on the picture below. The main shut-off fuel valve should be closed This switches the boiler and all its components OFF (for example the burner) as shown on the picture below. The main shut-off fuel valve should be closed This can be done at the appliance main fuse or alternatively by the the emergency stop switch. With more than 50,000 products online, always make Ferguson your first choice! Already a customer? Login All rights reserved.Buyer is solely responsible for product selection.

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